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What Is USP Class VI and Why Is It Important?

  • Monday, 03 November 2025
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What Is USP Class VI and Why Is It Important?

Plastics are used in a variety of medical applications, both inside and outside the body.usp class vi ptfe for medical use The materials that make up these devices, pharmaceuticals and tubing must meet specific standards to ensure that they are safe for human use. The United States Pharmacopeia (USP) has established a set of guidelines called USP Class VI to ensure that these materials are compatible with human tissue. This article will explore what USP Class VI is, why it is important and how to choose the right material for your needs.

Medical grade PTFE (polytetrafluoroethylene) is a highly inert material that can be used for a wide range of applications, including sealing, lubrication and medical tubing.usp class vi ptfe for medical use Several different grades of PTFE are available, each with unique properties that can be tailored to specific applications. For example, PTFE with a low coefficient of friction is ideal for high-pressure and fluid-contact applications such as syringes and tubing. PTFE with excellent chemical resistance can be used for high-temperature and harsh environments, such as the sterilization of medical equipment or chemicals in manufacturing processes.

In order to be approved for use in medical and pharmaceutical applications, PTFE must pass stringent USP tests.usp class vi ptfe for medical use These tests evaluate the toxicity and biocompatibility of the material for human use. The testing process involves exposing the material to different types of live tissue and observing the results. For example, a test might involve implanting the material into a living mouse and observing the reaction over a five-day period. Similarly, a test might expose the material to skin and blood cells to examine its sensitivity.

These tests are conducted at fixed exposure times and temperatures to ensure consistency and accuracy.usp class vi ptfe for medical use Depending on the application, USP tests may include genotoxicity and pyrogenicity evaluations. These evaluations determine whether the material is likely to cause a negative reaction in a living organism, such as a mutation of DNA or the development of fever. In addition to ensuring that the material meets a specific standard of biocompatibility, the USP testing procedures also provide a standardized and consistent method for evaluating the safety of medical products.

The FDA requires that medical manufacturers only use certified PTFE materials in their devices. This is because a device that contains recycled or non-certified PTFE can leach plasticizers into sterile drug containers and cause contamination. For this reason, it is important to know the history of your PTFE supplier and its USP certification status before purchasing it for medical purposes.

It is important to purchase USP Class VI PTFE from a reputable manufacturer that has a track record of producing quality material. You should ask about the supplier’s production capacity and quality management, as well as its technical support capabilities. A reliable supplier should be able to produce material in the required dimensions and deliver it on time, even with short lead times.

MCP Engineering Plastics Limited offers a range of PTFE USP Class VI rod, sheet and tube, in a variety of sizes and shapes. The company also provides machining services to create custom components and fabricated parts. Fluoropolymers such as PTFE and ETFE are widely used in the pharmaceutical, diagnostic and sanitary industries for tubing, fittings, single-use systems and fabricated parts. Typical PTFE shapes for the medical industry include O-rings, seals and gaskets.

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